In the demanding world of onshore industry, where every second counts, one company discovered how the right welding technology could not only improve productivity but also enhance worker well-being. This is their story.
The Struggle: Exhausting Hours, Pressure, and Limited Results
Before they upgraded to the Miller® XMT® 350 FieldPro™ and the Smart Feeder, this team of welders faced a challenge: Their job was to weld massive 24-inch diameter pipes made from tough, high-strength alloy steel with thicknesses up to 60mm—a critical task where durability and precision are everything.
To complete each weld, they had to work two full shifts a day, sometimes extending those hours into overtime to meet deadlines. The process was demanding, relying heavily on Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW), which effective, are slow and labor-intensive processes, considering the larger thickness pipe’s welding. The job would take five days of two shifts each (10 shifts in total). The workers had to put in long hours, pushing to get the job done without sacrificing quality.
The Turning Point: A Bold Decision to Invest in Innovation
After exploring newer technologies, the company decided to invest in the XMT® 350 FieldPro™ welding machine coupled with the Smart Feeder. This change aimed to streamline their welding process and improve both productivity and welder comfort.
The Transformation: Faster, Smarter, and Better for Everyone
The impact was clear:
- Faster Turnaround: What took 5 days now only took 2 days, allowing the company to take on more projects and meet deadlines with ease.
- Weld Quality Improvement: The XMT® 350 FieldPro™ enabled the team to produce higher-quality welds with a low repair rate, resulting in less rework, fewer material losses, and a stronger, more reliable final product.
- Reduced Welder Fatigue: Welders experience less fatigue by saving time and energy on electrode changes and post-cleaning, allowing them to take on more jobs and projects.
Innovation that Benefits Everyone
This company’s success shows that the right technology not only boosts profits but also transforms the work experience. By investing in Miller® equipment, they improved both efficiency and worker well-being, setting a new standard for how innovation benefits everyone.
Reach out to us at SGOffice@MillerWelds.com for a consultation or to schedule a free demo.